info@axiom-precision.com

Professional Gear Manufacturing

At AXIOM Precision Engineering, we produce high-precision gears with our CNC-controlled machining centres. From spur, helical, bevel and special-profile gears to complete gearbox assemblies — we offer solutions at every scale from single-piece prototype to full series production.

DIN / ISO Certified Quality Class: DIN 6–8 Prototype & Series Production
AXIOM Gear Manufacturing

Types of Gears We Manufacture

We offer a broad gear range to meet every application requirement — from standard profiles to fully custom designs.

Spur Gears

The most common gear type for power transmission between parallel shafts. A fundamental component in industrial machinery thanks to high efficiency, straightforward manufacture and a wide module range.

  • Module: M0.5 – M20
  • Pressure angle: 14.5° / 20° (DIN 867)
  • Diameter: Ø10 mm – Ø800 mm
Helical Gears

Quieter operation and higher load-carrying capacity thanks to the angled tooth profile. Ideal for automotive transmissions and high-speed industrial applications.

  • Helix angle: 7° – 45°
  • Right-hand / left-hand options
  • High load capacity
Bevel Gears

Used for power transmission between intersecting shafts. Available in straight and spiral bevel profiles; widely used in differentials, gearboxes and agricultural machinery.

  • 90° & custom shaft angles
  • Straight and spiral profiles
  • Gleason / Klingelnberg system
Rack & Pinion

Rack-and-pinion systems that convert rotary motion into linear motion. Play a critical role in CNC machines, transfer lines and automation systems.

  • Module: M1 – M16
  • Standard & custom lengths
  • Spur & helical profiles
Worm Gear Sets

Worm wheel and worm shaft systems with high reduction ratios and self-locking properties, used in hoists, conveyors and industrial speed reducers.

  • Reduction ratio: 5:1 – 100:1
  • Bronze & steel wheel options
  • High-efficiency variant available
Internal / Ring Gears

Gears machined on a circular internal surface; used in planetary gear systems and compact gearboxes. High-precision internal profiles produced by 5-axis CNC.

  • Planetary / epicyclic systems
  • High accuracy grade
  • Custom profile & module
Process

Our Manufacturing Process

Every gear passes through a meticulously managed process from raw material selection to final quality control. With our advanced CNC equipment and experienced engineering team, we hold tolerances at the micron level.

All Our Services
01
Raw Material Selection & Cutting

Certified steel, aluminium or special alloy; material certificate (3.1) supplied on request.

02
CNC Turning & Milling

Tooth profile generated by hobbing, shaping or 5-axis milling; tight dimensional tolerances maintained throughout.

03
Heat Treatment & Hardening

Carburising, nitriding or induction hardening brings tooth-surface hardness to 58–62 HRC.

04
Grinding & Honing

Post-heat-treatment flank grinding achieves Ra 0.4 µm surface roughness and the specified DIN quality grade.

05
Quality Control (CMM)

Every part is delivered with full documentation: 3D CMM measurement, tooth profile analysis and runout measurement.

06
Surface Coating & Delivery

Corrosion protection via phosphating, nickel plating or black oxide coating; safe packaging with on-time delivery.

Materials We Use

We select the most suitable material together based on the mechanical properties, weight constraints and corrosion resistance required by the application.

16MnCr5 / 20MnCr5

Case-hardening steel — high surface hardness with a tough core

42CrMo4 / 34CrNiMo6

Alloy steel — high-tensile heavy-duty gears

C45 / Ck45

Normalised / quenched & tempered steel — cost-effective for general-purpose applications

Stainless Steel

AISI 304 / 316L — food, chemical and medical applications

Bronze (CuSn12)

Low friction & good lubrication for worm gear systems

Aluminium 7075 / POM

Lightweight structures & mechanisms requiring silent operation

Application Areas

AXIOM gears are used in critical systems spanning automotive to aerospace, medical devices to heavy industrial machinery.

Automotive
Aerospace
Medical Devices
Industrial Robotics
Energy & Wind
Heavy Industry

Why AXIOM Precision?

Rapid Prototyping

From single-piece prototype to series production; short lead times and flexible scheduling.

Documented Quality

Parts delivered with CMM measurement report, material certificate (EN 10204 3.1) and heat treatment certificate.

Technical Consultancy

Engineering support for profile selection, module calculation and manufacturability optimisation.

International Delivery

Domestic and international shipping; serving global markets with technical documents in English and German.